Tue 12 Sep 2023
|
09
:
00
:
00
IST
Guest User
Welcome - Guest User!
Dashboard
Create Deviation
LogIn
SAFETY OATH
Bridge of Business Excellence
Dashboard
No channels. Please select location and department first from the filter box.
Filter
Month/Year
January
February
March
April
May
June
July
August
September
October
November
December
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
Location
Select
Ahmedabad
Pune
Mumbai
Haridwar
Bangalore
Mysore
Lincoln
Department
Select
ATC
Autopacking
BUI
Business Excellence
DGBB
DGBB Disassembly Area
ETP
Face & OD (SHO)
Factory Quality
HBU
HUB
HUB 1.4 (BUSAN)
Manufacturing
Manufacturing
ME
MSBU
People Experience
Production
Roller
SHO
SHO
SPS
Supply Chain
TRB
VAS
Basement
Comp Room/ Cooling Tower
DGBB
Factory Maintenance
Factory Services
Filter House
Maintenance
Maintenance
Maintenance
MUPC
Spindle Room/welding room
Utilities Area
VAS & CPA
BE and SPS
BE and SPS
SPS
SPS
Canteen (Both)
EHS
Factory
Factory Manager
HR & Admin
HR & Admin
Channels
DGBB SC
DGBB Supply Chain
DM Stores
Factory Supply Chain
Factory Supply Chain
General stores
HUB SC
packing store
Roller SC
Scrap Yard
Supply Chain
Supply Chain - Ahmedabad
TRB SC
VAS Supply Chain
Warehouse
Warehouse
CRB
DGBB Engineering
Engineering
Factory ME
Factory ME
Factory ME
DGBB Quality
DGBB Quality
Factory Quality
Factory Quality
Factory Quality
HUB Quality
Quality
Roller Quality
SHO Quality
TRB Quality
VAS Quality
Factory Purchase
Factory Purchase
Factory Purchase
Factory Purchase
Purchase
Factory resetting
Resetting
Resetting
Resetting
Old CPS Project Area
ReMan
Channel
Select
1.3 Tudela
Accessories channel
Agri Hub channel
ATC
ATC
BUI Old Shop
CH 01
CH 01
CH 02
CH 02
CH 02
CH 03
CH 03
CH 04
CH 04
CH 04
CH 05
CH 05
CH 06
CH 07
CH 07
CH 08
CH 11
CH 12
CH 13
CH01
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Comp Room/ Cooling Tower
Comp. Room
Customized Channel
DGBB Dis Assly & Centralised Grease Area
DGBB Disassembly Area
DGBB Quality
DGBB Resetting
Electrical maintenance
Filter House
FOD
Heat Treatment
Housing channel 1
Housing Channel 2
HT
HUB 1.1
HUB 1.2
HUB 1.3
HUB 1.4 (BUSAN)
HUB 3
HUB Quality
HUB Resetting
Kushal
Mechanical Maintenance
Old CPS Project Area
Quality
R1
R2
R3
R4
R5
Roller Quality
Scrap Yard
SHO
Spindle Room Outside Area
Spindle Room/welding room
T1
T10
T2
T3
T4
T5
T6
T7
T8
T9
THUB 1.1
THUB 1.2
TRB Quality
TRB Resetting
UC channel 1
UC channel 2
VAS
Apply
Safety
Quality
Delivery
Cost
Working Climate
Environment
4M_Change
Training Need Identification
Training needs Identifications
Energy
Terms Of Reference - Level 1
Terms Of Reference - Level 2
Pareto Chart of Losses (
June-2025
)
Pie Chart Of Defect (
June-2025
)
Kaizen And AM Status (
2025
)
PM PLAN AND ADHERENCE ON (
2025
)
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
TRB T1 : TARGET AND ACTUAL - COST
Select the Month
January
February
March
April
May
June
July
August
September
Select the Year
2016
2017
2018
2019
2020
2021
2022
2023
Search
Plan Vs. Actual w.r.t Average Scrap:
Scrap Plan Adherence:
Terms Of Reference - Level 1
DURATION
:
10 Min.
FREQUENCY
:
Every Shift
TIME
:
30 Min.After Shift
VENUE
:
Channel DM Board
PARTICIPANTS
Chair / Leader
:
Channel Supervisor / Circle Leader
Participants
:
Channel Operators
OBJECTIVES
To define priority support for the channel.
To organize and structure Channel Support.
To escalate deviation when needed.
AGENDA
Review previous action log status.
Review KPI Board.
Review Production schedule status.
Define Priority.
Update action log and escalated deviation.
INPUTS
Current KPI(S,Q,D & 5S).
Deviation Identified.
Action Log.
Feedback From Level 2 & 3.
OUTPUTS
Priority actions defined.
Action Log Updated.
Deviations need to escalate to Level 2.
GROUND RULES
Focus On Priority.
Facts and data based.
Start and Finish on Time, Phones Off.
Focus attention to Level 1 meeting ( not machines running).
When deviation solved, strikethrough line, will be erased the day after.
Terms Of Reference - Level 2
DURATION
:
15 Min.
FREQUENCY
:
Everyday
TIME
:
9.00 - 10.00 AM
VENUE
:
Daily Management Board.
PARTICIPANTS
Chair / Leader
:
Channel Manager
Participants
:
Channel Team Support Members (Supply Chain, Maintenance Engineering, Quality, Shift Supervisors..)
OBJECTIVES
To define priority support for the channel.
To organize and structure Channel Support.
To escalate deviation when needed.
AGENDA
Review previous action log status.
2'
Review KPI Board.
2'
Review Production schedule status.
2'
Define Priority.
2'
Information.
2'
Update action log and escalated deviation.
5'
INPUTS
Current KPI (S, Q, D, C, W, E & Losses pareto).
Action Log.
Deviations from Level 1.
Feedback From Level 3.
OUTPUTS
Priority actions defined.
Action Log Updated( Level 1 Support ).
Deviations need to escalate to Level 3.
Feedback to Level 1.
GROUND RULES
Focus On Priority ( Priority = Red Color ).
Facts and data based.
Start and Finish on Time, Phones Off.
Focus attention to Level 2 meeting.
When deviation solved, Update PDCA on Action log.
POKA YOKA CHART
Note:
Click
Q
followed by Working / Not Working / Reset to Update the poka-yoke status
Not Working
Working
Reset
Update
BUFFER
IR
SPC
IR Width
Q
SGP
SHG
ABG
Q
FGM
POKA YOKA IR 2
TXA
MGJ
Q
MYD
Q
HIT RC
Q
HIT
R&S
HIT Keyance
Q
TOL
Weighting
Q
HIV
Packing
POKA YOKA IR 5
BUFFER
OR
SPD
OR Width
Q
CL660
N Group
Q
SSB
FSF1,2
OD/Wd PK
Q
POKA YOKA IR 3
Grinding
Honing
Q Check
Per paration
Assembly
Etching
Oiling
Washing
POKA YOKA TOTAL - 10
Uh oh! We are working on this feature.
This feature will available soon, once it is done.
Okay
Loading...
