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SAFETY OATH
Bridge of Business Excellence
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1.3 Tudela
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CH01
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Safety
Quality
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Environment
4M_Change
Training Need Identification
Terms Of Reference - Level 1
Terms Of Reference - Level 2
Pareto Chart of Losses (
December-2024
)
Pie Chart Of Defect (
December-2024
)
Kaizen And AM Status (
2024
)
PM PLAN AND ADHERENCE ON (
2024
)
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TRB T1 : TARGET AND ACTUAL - COST
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Plan Vs. Actual w.r.t Average Scrap:
Scrap Plan Adherence:
Terms Of Reference - Level 1
DURATION
:
10 Min.
FREQUENCY
:
Every Shift
TIME
:
30 Min.After Shift
VENUE
:
Channel DM Board
PARTICIPANTS
Chair / Leader
:
Channel Supervisor / Circle Leader
Participants
:
Channel Operators
OBJECTIVES
To define priority support for the channel.
To organize and structure Channel Support.
To escalate deviation when needed.
AGENDA
Review previous action log status.
Review KPI Board.
Review Production schedule status.
Define Priority.
Update action log and escalated deviation.
INPUTS
Current KPI(S,Q,D & 5S).
Deviation Identified.
Action Log.
Feedback From Level 2 & 3.
OUTPUTS
Priority actions defined.
Action Log Updated.
Deviations need to escalate to Level 2.
GROUND RULES
Focus On Priority.
Facts and data based.
Start and Finish on Time, Phones Off.
Focus attention to Level 1 meeting ( not machines running).
When deviation solved, strikethrough line, will be erased the day after.
Terms Of Reference - Level 2
DURATION
:
15 Min.
FREQUENCY
:
Everyday
TIME
:
9.00 - 10.00 AM
VENUE
:
Daily Management Board.
PARTICIPANTS
Chair / Leader
:
Channel Manager
Participants
:
Channel Team Support Members (Supply Chain, Maintenance Engineering, Quality, Shift Supervisors..)
OBJECTIVES
To define priority support for the channel.
To organize and structure Channel Support.
To escalate deviation when needed.
AGENDA
Review previous action log status.
2'
Review KPI Board.
2'
Review Production schedule status.
2'
Define Priority.
2'
Information.
2'
Update action log and escalated deviation.
5'
INPUTS
Current KPI (S, Q, D, C, W, E & Losses pareto).
Action Log.
Deviations from Level 1.
Feedback From Level 3.
OUTPUTS
Priority actions defined.
Action Log Updated( Level 1 Support ).
Deviations need to escalate to Level 3.
Feedback to Level 1.
GROUND RULES
Focus On Priority ( Priority = Red Color ).
Facts and data based.
Start and Finish on Time, Phones Off.
Focus attention to Level 2 meeting.
When deviation solved, Update PDCA on Action log.
POKA YOKA CHART
Note:
Click
Q
followed by Working / Not Working / Reset to Update the poka-yoke status
Not Working
Working
Reset
Update
BUFFER
IR
SPC
IR Width
Q
SGP
SHG
ABG
Q
FGM
POKA YOKA IR 2
TXA
MGJ
Q
MYD
Q
HIT RC
Q
HIT
R&S
HIT Keyance
Q
TOL
Weighting
Q
HIV
Packing
POKA YOKA IR 5
BUFFER
OR
SPD
OR Width
Q
CL660
N Group
Q
SSB
FSF1,2
OD/Wd PK
Q
POKA YOKA IR 3
Grinding
Honing
Q Check
Per paration
Assembly
Etching
Oiling
Washing
POKA YOKA TOTAL - 10
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